Stirred Autoclave High Pressure Reactor 500ml-5ltr

High Pressure Parallel Autoclaves

Salient Feature

  • High pressure stirred lab autoclave for chemical reactions like hydrogenation, oxidation, alkylation, chlorination. carboxylation, nitration, polymerization, amination, bromination,ethoxylation, esterification, sulphonation etc.
  • laboratory autoclaves with 50 ml to 100 liters volume
  • Pressures upto 350 bar & temperatures upto 500°C
  • Available in different Material of Constructions (MOC) like SS-316, SS-316L, Hastelloy B/C, Monel, Nickel, Inconel, Titanium, Tantalum, Zirconium
  • High torque zero leakage magnetic drive coupling
  • Ex-proof / CE / PED / ASME / UL / CSA certified stirred lab autoclave systems on request
  • Fully automated PC controlled high pressure stirred lab autoclave reactor system / pilot plant to continuously monitor, control & record various parameters like temperature, pressure, motor speed, gas / liquid flow, level, pH, ORP, DO, IR, turbidity, torque etc.

Amar's USP lies in customizing stirred pressure reactors and high pressure autoclaves as per client requirements. With zero leakage magnetic drives, Amar's stirred autoclaves are leak-proof in design. These pressure reactors can be made to sustain upto 680 bar pressure and can be manufactured from hastelloy, titanium, inconel, besides the standard stainless steel.

Standard models for 500 ml High Pressure Autoclave

Model no.A 2113A 2115A 2123A 2125A 2133A 2135
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C 500°C300°C 500°C300°C 500°C
Vessel I/D (mm)757575756565
Vessel Internal Height (mm)118118118118158158
Min. Stirrable Volume (ml)606060605050
Enquiry

Standard models for 750 ml High Pressure Autoclave

Model no.A 2213A 2215A 2223A 2225A 2233A 2235
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C 500°C300°C 500°C300°C 500°C
Vessel I/D (mm)757575757575
Vessel Internal Height (mm)193193193193193193
Min. Stirrable Volume (ml)606060606060
Enquiry

Standard models for 1 ltr High Pressure Autoclave

Model no.A 2313A 2315A 2323A 2325A 2333A 2335
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C 500°C300°C 500°C300°C 500°C
Vessel I/D (mm)101.6101.6101.6101.67575
Vessel Internal Height (mm)163163163163273273
Min. Stirrable Volume (ml)1301301301306060
Enquiry

Standard models for 2 ltr High Pressure Autoclave

Model no.A 2413A 2415A 2423A 2425A 2433A 2435
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C 500°C300°C 500°C300°C 500°C
Vessel I/D (mm)101.6101.6101.6101.6101.6101.6
Vessel Internal Height (mm)303303303303303303
Min. Stirrable Volume (ml)130130130130130130
Enquiry

Standard models for 5 ltr High Pressure Autoclave

Model no.A 2513A 2515A 2523A 2525A 2533A 2535
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C 500°C300°C 500°C300°C 500°C
Vessel I/D (mm)152152152152152152
Vessel Internal Height (mm)310310310310310310
Min. Stirrable Volume (ml)360360360360360360
Enquiry

Note: The above ratings are only for SS316, Hastelloy C & Inconel materials, for other materials the ratings will change depending on its stress value & maximum allowable temperature as per ASME code.

Technical specification for High Pressure Autoclave standard models

Sr.DescriptionSpecification
AMaterial of ConstructionSS 316 wetted parts
BHead Mounting StyleRemovable head and vessel design
CHeating TypeElectrical ceramic band heater with cladding & insulation & heater temperature control for 500°C
DMotor¼ hp AC motor with 100-1450 RPM
EShaft SealingZero leakage magnetic drive coupling M20 with 2 Nm torque
FStirrer2 stage 6 bladed turbine stirrer
GStandard Nozzles, Valves & FittingsExternal Valves & Fittings:
Pressure gauge, safety rupture disc, gas inlet and liquid sampling needle valve with common dip tube, vent needle valve (All needle valves ¼" size)
Internal Fittings:
Helical cooling coil, dip tube, thermowell with RTD PT100 temperature sensor
HGasketPTFE up to 300°C and metallic grafoil gasket up to 500°C
IClosure TypeSplit clamp with clamp bolts
JControl PanelSS control panel with programmable PID temperature controller with high temperature alarm and variable frequency drive for motor speed control
KPower Supply1Ø, 220 V AC, 50 / 60 Hz
LMounting & DimensionsMountingReactor VolumeDimensions with control panel in mm
WidthDepthHeight
SS Trolley500 ml10104101340
SS Trolley750 ml10104101340
SS Trolley1 ltr10404101350
SS Trolley2 ltr10404101350
SS Trolley5 ltr11004101350

Enquiry guide for 500 ml, 750 ml, 1 ltr, 2 ltr & 5 ltr customized high pressure lab autoclaves models

Enquiry code structure is Standard Model no-A-B-C-D1-D2-D3-E-F-G-I-J-L-M where A, B, C, D1, D2, D3, E, F, G, I, J, L & M options can be selected from below tables. The below options will be in place of standard supply. For example 500 ml, 100 bar, 300°C, Hastelloy C, fixed head autoclave with ATEX Zone1 certified, heater, motor & panel will read as A 2113-HC6-K-EZ-AZ-ATP

AMaterial of Construction
SS 316L316L
Hastelloy C 276HC6
Hastelloy C 22HC2
Hastelloy BHB
Monel 400MN4
Inconel 600IN6
Inconel 625IN5
Nickel 200NK2
Titanium Gr. 2TI2
Tantalum linedTNL
BHead Mounting Style
Fixed head with manual vessel raising lowering (500 ml & 750 ml)K
Fixed head with pneumatic vessel raising loweringP
Fixed head with manual vessel raising lowering & tilting (500 ml & 750 ml)KT
Fixed head with pneumatic vessel raising lowering & tiltingPT
CHeating Style
Electrical ex-proof, IIB + H2 certifiedEA
Electrical ex-proof ATEX Zone1 certifiedEZ
Electrical ex-proof Class 1 Div 2EC
Welded SS 304 jacket with insulationJS
Welded SS 304 jacket with electrical ceramic heaterJH
D1Motor HP
½ hpH05
1 hpH10
D2Motor RPM
Upto 3000 rpmRT
Gear box upto 440 rpmR4
D3Motor Type
¼ hp ex-proof gas group IIB (Zone 1)XB
¼ hp ex-proof gas group IIC (Zone 1)XC
¼ hp ex-proof CE ATEX certified II 2G Ex de IIC T4AZ
¼ hp ex-proof CSA certified Class 1 Div 2 group A, B, C, DCD
⅛ hp compact in-line brushless DC motorBD
EMag Drive Torque
4 NmM40
8 NmM80
12 NmM120
20 NmM200
FStirrer Options*
Hollow shaft with gas induction ImpellerSH
Anchor (Serpentine cooling coil, max 100 rpm)SA
Spiral (No cooling coil, max 100 rpm)SS
Ruston turbineSR
PaddleSD
PropellerSP
GValves & Fittings**
Serpentine cooling coilSCC
Ball valve powder inlet (¼) with funnelBVP
Flush bottom valve (10 mm)FBV
Baffle (with serpentine cooling coil)BFL
IClosure Type
Split clamp with 'O' ring-FKM (viton) upto 225°CCV
Split clamp with 'O' ring-FFKM (kalrez) upto 275°CCK
JControl Panel
Ex-proof gas group IIA/IIB zone 1 certifiedF2B
Ex-proof gas group IIC zone 1 certifiedF2C
Ex-proof ATEX zone 1 certifiedATP
Ex-proof class 1 div. 2 certifiedC12
Touch screenTSP
LMounting & Overall Dimensions (WxDxH)
MountingVolumeReactor size mmPanel size mmCode
Table Top500 ml280 X 350 X 900275 X 275 X 300TT
750 ml280 X 350 X 900
1 ltr355 X 400 X 925
Floor Stand500 ml280 X 350 X 1240FS
750 ml280 X 350 X 1240
1 ltr355 X 400 X 1250
2 ltr355 X 400 X 1250
5 ltr420 X 420 X 1250
MCertifications***
Design approval as per ASME code by notified bodyDAC
CE-PED 2014/68/EUPED
ASME U/U2 stamp codedASU
ATEX certified reactor 2014/34/EUASA
CE marked panel & electrical partsECE
UL/CSA marked panel & electrical partsUSC
Notes:
  1. Customer is advised to select best suited options for most optimized price & delivery.
  2. For other optional accessories please refer Accessories tab
  3. All above options may not be available / possible with all models.
  4. Customization of volume, material, pressure, temperature etc. may be possible on request.
  5. Different power supply options may be possible on request.
  6. Overall dimensions are indicative, they may change depending on the optional accessories or specific design modifications opted.
  7. * Stirrer options can be in place of standard or additional multiple interchangeable.
  8. ** All options specified in G are addons & multiple/all of them can be availed at the same time.
  9. *** Country specific certification like CRN for Canada, AS1210 for Australia & DOSH for Malaysia can be offered on request.

Optional Accessories

Address

6, Parmar Industrial Estate,Kale Marg,
Bail Bazaar, Kurla (West)
Mumbai – 400 070. India.

Landmark:

Opposite Bail Bazaar Police Station

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