Continuous Flow Systems

To overcome the challenges and limitations posed by batch reactors in general, AMAR specializes in the design and manufacture of continuous flow reactor systems. These continuous flow reactors possess great potential to replace batch systems for most of the applications across various industries. AMAR’s specialty lies in customizing these reactors and developing solutions for them at the lab scale and expanding them to the pilot or semi-production scale. These continuous flow reaction systems have garnered significant interest worldwide and are quickly gaining recognition in mainstream chemistry as economical, safe and efficient solutions to the shortcomings posed by batch reactors. Some of the types of continuous reactors developed by AMAR are listed below.

Microchannel Reactors

1ml to 2ltrs volume
Flow rates up to 120 LPH
For various liquid-liquid, gas-liquid homogeneous - multiphase reactions.
Ideal for fast & exothermic reactions.

3D Flow Reactor AmaR- CFR

Continuous Flow Reactor from 1ml to 2ltrs
Flow rates up to 120 LPH
For various liquid-liquid, gas-liquid homogeneous - multiphase reactions, gas- liquid catalytic reactions

Pinch Tube Flow Reactor AmaR-TR

100ml to 200ltr volume
Flow rates up to 10,000 LPH
Lab to plant scale turnkey solutions with pumps, utilities, pressure & flow control, safety device & controls in SCADA

Glass Microreactors

0.1ml to 50ml volume
Flow rates up to 36 LPH
Microreactors from glass, quartz, silicon and glass-silicon compounds

Photochemical Flow Reactors AMaR- PTR

1ml to 2ltr volume
Flow rate upto 120 LPH
For Photo chlorination, Production of Vitamin D, Photo alkylation, Artemisinin production (anti malarial drug), Production of E-caprolactame etc.

Soliflo Catalytic Reactor AMaR-SLR

1ml to 16ml volume
Flow rate upto 60 LPH
Pressure upto 100 bar & 400°C
Throughput ranging from few gm to few kgs

Packed BedTubular Reactors AMaR-PBR

5ml to 100 ltrs volume
Pressureupto 350 bar & 1000°C
Catalyst testing, oxidation, reforming, hydrogenation, dehydrogenation, liquefaction, fischerTropsch process, hydro-cracking, carboxylation, catalyst screening, fluid catalytic cracking (FCC), microreactor system, syngas reactor system, pyrolysis reactor system, packed bed reactor system, vapor rig system, biomass gasification system, hydro-processing catalyst testing system, catalyst-reduction unit, multi-purpose reactor unit, vapor phase reaction system etc

Continuous StirredTank Reactors AMaR-CSTR

25ml to 2000 ltr volume
Pressures upto 350 bar and 500°C
Ex-proof / CE / PED / ASME / U stamp certified CSTR reactor system on request

Continuous Pliot Plants

For nitration, diazotization, azo coupling, sulfoxidation, amination, nitration of aromatic substrate, acylation, formylation, methylation, synthesis of nanomaterials, knoevenagel condensation, meerwein arylation, glycosylation hydrolysis, alkylation, sulfonation, sulfoxdation, synthesis of deuterated solvents, acetylation, oximation, cyclization, liquid-liquid extraction etc.

Electrochemical Flow Reactor AMaR-ECR

0.2ml to 20ml volume
Flow rate up to 200 ml/min
For high vacuum distillation
Very high surface to volume ratio.
Various electrodes available such as: Iron, Copper, Graphite, Titanium, Nickel foam, Ni coated on the copper electrode, Steel

Liquid-Liquid Separator AMaR-LLS

1ml to 200ml volume
Flow rate upto 200 ml/min
Works on the principle of wettability of immiscible phases on porous membrane.

Static Mixer-AMaR-SM

12ml to 200ltr volume
Pressure upto 350 bar and 350°C
For high viscosity mixing, Gas mixing in turbulent regimes, Dispersion of immiscible liquids etc.