500ml-5ltr Stirred Pressure Reactor

Labmate
Labmate Table Top Model
Labmate Trolley Model

Description - Lab Stirred Autoclaves

Amar labmate series of high pressure stirred autoclaves range from 500ml to 5ltr. These lab pressure reactors are the most popular & are widely used type by scientists & chemists around the world. These batch reactors give great flexibility to the user in terms of a wide range of reaction volumes which are commonly preferred for most applications including research, QC and process optimization. The standard series is mounted on an SS trolley with heating, cooling & stirring arrangements, high torque zero leakage magnetic couplings, quick opening clamp design, inlet-outlet valves, pressure gauge, safety rupture disc & SS control panel with programmable temperature & speed controller. The L/D ratio of reactor vessel & the impeller design is optimized to give very high conversion & yield. These high pressure autoclaves can be offered with fixed head vessel pneumatic raising lowering & tilting arrangement for ease of draining. These reactors are machined from a solid forged bar stock without any welding for improved safety & corrosion resistance. Country specific U stamp, PED, CRN, DOSH, ATEX etc. certified units can be supplied with many other optional accessories listed below for improved safety, features & versatility. SS316 material with 100 bar @ 300°C rating are quickest available running models with option upto 350 bar & 500°C & other materials.

500ml High Pressure Autoclave Standard Models

ModelA 2113A 2115A 2123A 2125A 2133A 2135
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C500°C300°C500°C300°C500°C
Vessel I/D (mm)757575756565
Vessel Internal Height (mm)118118118118158158
Min. Stirrable Volume (ml)606060605050

750 ml High Pressure Autoclave Standard Models

ModelA 2213A 2215A 2223A 2225A 2233A 2235
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C500°C300°C500°C300°C500°C
Vessel I/D (mm)757575757575
Vessel Internal Height (mm)193193193193193193
Min. Stirrable Volume (ml)606060606060

1 ltr High Pressure Autoclave Standard Models

ModelA 2313A 2315A 2323A 2325A 2333A 2335
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C500°C300°C500°C300°C500°C
Vessel I/D (mm)101.6101.6101.6101.67575
Vessel Internal Height (mm)163163163163273273
Min. Stirrable Volume (ml)1301301301306060

2 ltr High Pressure Autoclave Standard Models

ModelA 2413A 2415A 2423A 2425A 2433A 2435
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C500°C300°C500°C300°C500°C
Vessel I/D (mm)101.6101.6101.6101.6101.6101.6
Vessel Internal Height (mm)303303303303303303
Min. Stirrable Volume (ml)130130130130130130

5 ltr High Pressure Autoclave Standard Models

ModelA 2513A 2515A 2523A 2525A 2533A 2535
Design Pressure100 bar100 bar200 bar200 bar350 bar350 bar
Design Temperature300°C500°C300°C500°C300°C500°C
Vessel I/D (mm)152152152152152152
Vessel Internal Height (mm)310310310310310310
Min. Stirrable Volume (ml)360360360360360360

Technical specification for High Pressure Autoclave Standard Models

DescriptionStandardOptional
Material of ConstructionSS 316 wetted partsSS 316L, Hastelloy C 276, Hastelloy C 22, Hastelloy B, Monel 400, Inconel 600, Inconel 625, Nickel 200, Titanium Gr. 2, Tantalum, Tantalum lined
Head Mounting StyleRemovable head and vessel designFixed head with manual vessel raising lowering (500 ml & 750 ml)
Fixed head with pneumatic vessel raising lowering
Fixed head with manual vessel raising lowering & tilting (500 ml & 750 ml)
Fixed head with pneumatic vessel raising lowering & tilting
Heating TypeElectrical ceramic band heater with cladding & insulation & heater temperature control for 500°CElectrical ex-proof, IIB + H2 certified
Welded SS 304 jacket with insulation
Welded SS 304 jacket with electrical ceramic heater
Motor¼ hp AC motor with 100-1450 RPM¼ hp ex-proof gas group IIB (Zone 1)
¼ hp ex-proof gas group IIC (Zone 1)
¼ hp ex-proof CE ATEX certified II 2G Ex de IIC T4
¼ hp ex-proof CSA certified Class 1 Div 2
⅛ hp compact in-line brushless DC motor
RPM upto 3000
Shaft SealingZero leakage magnetic drive coupling M20 with 2 Nm torqueZero leakage magnetic drive coupling M40 with 4 Nm torque
Zero leakage magnetic drive coupling M80 with 8 Nm torque
Zero leakage magnetic drive coupling M120 with 12 Nm torque
Zero leakage magnetic drive coupling M200 with 20 Nm torque
Stirrer4 bladed turbine stirrerHollow shaft with gas induction Impeller
Anchor (Serpentine cooling coil, max 100 rpm)
Spiral (No cooling coil, max 100 rpm)
Ruston turbine
Paddle
Propeller
Standard Nozzles, Valves & FittingsExternal Valves & Fittings:
Pressure gauge, safety rupture disc, gas inlet and liquid sampling needle valve with common dip tube, vent needle valve (All needle valves ¼" size)
Internal Fittings:
Helical cooling coil, dip tube, thermowell with RTD PT100 temperature sensor
Serpentine cooling coil
Ball valve powder inlet (¼) with funnel
Flush bottom valve (10 mm)
Baffle (with serpentine cooling coil)
GasketPTFE up to 300°CMetallic grafoil gasket up to 500°C
Closure TypeSplit clamp with clamp boltsSplit clamp with 'O' ring-FKM (viton) upto 225°C
Split clamp with 'O' ring-FFKM (kalrez) upto 275°C
Control PanelSS control panel with programmable PID temperature controller with high temperature alarm and variable frequency drive for motor speed controlEx-proof gas group IIA/IIB zone 1 certified
Ex-proof gas group IIC zone 1 certified
Touch screen
Power Supply1Ø, 220 V AC, 50 / 60 HzDifferent power supply options may be possible on request
MountingSS TrolleyTable Top(500ml to 1 ltr)
Floor stand
CertificationsBy AmarDesign approval as per ASME code by notified body
CE-PED 2014/68/EU
ASME U stamp coded
ATEX certified reactor 2014/34/EU
CE marked panel & electrical parts
UL/CSA marked panel & electrical parts